KEPtrol R/T Series Multi-Boiler Control Panel System with Sensus Act-Pak

Overview

This professional multi-boiler control system features KEPtrol R/T series digital controllers integrated with a Sensus Act-Pak monitoring system, designed for managing dual oil and gas-fired boiler operations. The system provides comprehensive monitoring and control of boiler functions including oil usage, gas consumption, and operational parameters. Ideal for commercial buildings, industrial facilities, and institutional applications requiring reliable boiler management, this control panel system ensures efficient operation, accurate fuel monitoring, and seamless switching between oil and gas fuel sources.

Design and Performance

Control System Specifications

Primary Manufacturer: KEPtrol

Model Series: R/T (Rate/Totalizer)

Configuration: Multi-panel array

Number of Boilers Controlled: 2

Fuel Types: Oil and Natural Gas

Display Type: LED Digital Readout

Control Interface: 12-button keypad per controller

Monitoring System

Secondary System: Sensus Act-Pak

Type: Electronic monitoring and control

Functions: Flow monitoring and totalization

Circuit Configuration: GB3 Circuit 14

Complete System Package

Main Components

• Three (3) KEPtrol R/T digital controllers
• One (1) Sensus Act-Pak monitoring unit
• Dual-fuel monitoring capabilities
• Individual boiler control modules
• Integrated mounting panel
• Pre-wired connections
• Professional labeling system

Control Panel Features

KEPtrol Controllers Include:

• Large LED digital display
• Function keys (A, B, C, D)
• Numeric keypad (0-9)
• Enter and Clear buttons
• Rate/totalizer functionality
• Individual boiler assignment
• Durable industrial housing

Key Features

Multi-Boiler Management

• Independent control of Boiler #1 and Boiler #2
• Oil consumption monitoring
• Gas consumption tracking
• Rate and totalization functions
• Real-time usage display
• Historical data logging

Fuel Management Capabilities

• Dual-fuel monitoring (oil and gas)
• Automatic fuel usage calculations
• Rate monitoring (GPH for oil, CFH for gas)
• Total consumption tracking
• Cost calculation capability
• Efficiency monitoring

System Specifications

Display Functions

Rate Display: Current flow rate

Total Display: Accumulated usage

Units: Gallons (oil), Cubic feet (gas)

Update Rate: Real-time

Memory: Non-volatile retention

Input/Output Capabilities

• Pulse input from flow meters
• 4-20mA signal compatibility
• Relay outputs for alarms
• Communication ports
• Remote monitoring ready

Ideal Applications

• Commercial Office Buildings
• Industrial Facilities
• Hospitals & Healthcare
• Educational Institutions
• Hotels & Hospitality
• Multi-unit Residential
• Manufacturing Plants
• Any facility with dual-boiler systems

Installation Features

Panel Configuration

• Wall-mounted enclosure
• NEMA-rated protection
• Modular design
• Easy access for service
• Clear component labeling
• Professional wire management

Integration Capabilities

• Building Management System (BMS) compatible
• Remote monitoring options
• Alarm integration
• Data logging systems
• SCADA compatibility
• Modbus communication ready

Operational Advantages

Monitoring Benefits

• Real-time fuel consumption
• Cost tracking capabilities
• Efficiency optimization
• Preventive maintenance alerts
• Usage pattern analysis
• Budget management tools

Control Features

• Individual boiler control
• Fuel source selection
• Operating parameter adjustment
• Alarm setpoints
• Scheduling capabilities
• Load balancing options

Technical Details

KEPtrol R/T Features

Display: 6-digit LED, 0.56" height

Accuracy: ±0.01% of reading

Operating Temperature: 32°F to 130°F

Power Requirements: 85-265 VAC

Memory Backup: 10-year retention

Enclosure Rating: NEMA 4X front panel

Programming Capabilities

• K-factor programming
• Decimal point positioning
• Engineering units selection
• Scaling factors
• Alarm setpoints
• Reset functions

Energy Management

Fuel Monitoring

• Oil consumption tracking (GPH)
• Gas consumption tracking (CFH)
• Daily/monthly/annual totals
• Peak usage identification
• Efficiency calculations
• Cost analysis tools

Optimization Features

• Boiler runtime balancing
• Fuel usage optimization
• Lead/lag control
• Seasonal adjustments
• Demand-based operation
• Energy saving modes

Safety & Compliance

Safety Features

• Fail-safe operation
• Alarm notifications
• Emergency shutdown capability
• Lockout/tagout compatible
• Password protection
• Audit trail logging

Compliance Standards

• UL Listed components
• NEC compliant installation
• ASME boiler code compatible
• Local code compliance ready
• EPA monitoring capable

Maintenance Requirements

Routine Maintenance

• Display cleaning
• Calibration verification
• Connection inspection
• Software updates
• Alarm testing
• Data backup

Service Support

• Factory technical support
• Programming assistance
• Troubleshooting guides
• Replacement parts available
• Software updates
• Training available

Package Includes

✓ Three (3) KEPtrol R/T controllers

✓ One (1) Sensus Act-Pak unit

✓ Integrated mounting panel

✓ Pre-wired connections

✓ Component labeling

✓ Installation hardware

✓ Programming manual

✓ Operation guide

✓ Wiring diagrams

System Benefits

• Accurate fuel monitoring
• Reduced operating costs
• Improved boiler efficiency
• Maintenance optimization
• Regulatory compliance
• Historical data tracking
• Remote monitoring capability
• Professional appearance

Integration Options

• Building automation systems
• Energy management platforms
• Cloud-based monitoring
• Mobile app connectivity
• Email/SMS alerts
• Data export capabilities
• Third-party software
• HVAC control systems