Sellers 900HP 300PSI Immersion-Fired Steam Boiler 900HP-105E (2019)

OVERVIEW

Sellers 900HP Immersion-Fired Steam Boiler with Advanced Controls - Model 900HP-105E S-Series, Natural Gas Fired, Electrical: 460V, Year: 2019, Manufacturer: Sellers Manufacturing Company. Sellers Model 900HP-105E S-Series high-capacity immersion-fired steam boiler with 900 boiler horsepower capacity removed from operating facility. This commercial-grade horizontal single-pass firetube boiler features 37,659,000 BTU/hour input (37.7 MMBtu) with 30,127,000 BTU/hour output (30.1 MMBtu). Immersion-fired design with advanced burner technology for exceptional efficiency and ultra-low emissions (30 PPM). 300 PSI ASME maximum design pressure with 31,050 lbs/hr steam generation capacity at 212°F. Modern Siemens PLC controls with large touchscreen operator interface and Fabtek Model 45201007C4CD3D.CSTM feedwater pump control panel with Siemens digital inline steam and feedwater flow meters. Recently inspected July 2024 with current certification. Ideal for hospitals, large manufacturing facilities, institutional buildings, food processing plants, commercial laundries, or any large-scale commercial/industrial application requiring high-volume reliable steam generation.

EQUIPMENT SPECIFICATIONS

Boiler Model Information:

• Manufacturer: Sellers Manufacturing Company
• Location: Danville, Kentucky USA
• Model Number: 900HP-105E S-Series
• Serial Number: 105545A
• Year Built: 2019
• Boiler Horsepower: 900 HP
• Configuration: Immersion-fired horizontal single-pass firetube

Performance Ratings:

• Boiler Horsepower: 900 HP (nominal)
• BTU Input: 37,659,000 BTU/hour (37.7 MMBtu)
• BTU Output: 30,127,000 BTU/hour (30.1 MMBtu)
• Steam Output: 31,050 lb/hr @ 212°F (900 BHP)
• Maximum Design Pressure: 300 PSI
• Working Pressure: 16 PSI (header pressure as configured)
• Fuel Type: Natural Gas
• Emissions: 30 PPM
• Efficiency: High efficiency immersion-fired design
• Design: Horizontal single-pass firetube
• Water Capacity: 3,263 gallons
• Water Weight: 23,116 lbs

Electrical Specifications:

• Primary Voltage: (To be confirmed from nameplate)
• Configuration: (To be confirmed from nameplate)
• Feedwater Control Panel: 460V, 3-Phase, 60Hz (per Fabtek nameplate)

Burner & Controls:

• Burner Type: Immersion-fired natural gas burner
• Control System: Sellers touchscreen PLC operator interface
• Process Controller: Siemens digital controller
• Display: Large touchscreen HMI panel
• Safety Controls: Multiple safety systems and interlocks
• Monitoring: Real-time performance monitoring
• Alarms: Multiple safety interlocks and alarms
• Certification: Recent inspection July 2024

Feedwater Control Panel:

• Control Panel: Fabtek Model 45201007C4CD3D.CSTM
• Configuration: Duplex pump control capability (pumps not included)
• Power: 460V, 3-Phase, 1 HP per pump capacity
• Frequency: 60 Hz
• Controls: Hand-Off-Auto selector switches for each pump
• Monitoring: Reset and level alarm indicators
• Manufacturer: Boulav Fabrication, Inc. (UL/CUL approved)
• Manufacturing Date: 09-05-19
• Made In: USA

Flow Monitoring:

• Steam Flow Meter: Siemens digital inline meter with display
• Feedwater Meter: Siemens digital inline meter with "FEED WATER" display
• Real-time flow monitoring capability
• Process optimization and performance tracking

KEY FEATURES & BENEFITS

Sellers Manufacturing Quality:

• Premium USA boiler manufacturer (Danville, Kentucky)
• Modern 2019 manufacture
• Immersion-fired design for superior efficiency
• Horizontal single-pass firetube configuration
• Heavy-duty commercial construction
• Factory tested and certified
• Professional installation quality
• State-of-the-art engineering

Immersion-Fired Design Advantages:

• Superior heat transfer efficiency
• Low emissions performance (30 PPM)
• Uniform heat distribution
• Reduced fuel consumption
• Lower operating costs
• Fast steam generation response
• Excellent turndown capability
• Minimal maintenance requirements

High Capacity Performance:

• 900 HP steam generation
• 37.7 MMBtu input rating
• 30.1 MMBtu output rating
• 31,050 lbs/hr steam capacity
• 300 PSI maximum design pressure
• Large 3,263 gallon water capacity
• Ideal for high-demand applications
• Natural gas fired

Advanced Control System:

• Modern Siemens PLC controls
• Large touchscreen operator interface
• Real-time performance monitoring
• Digital steam flow monitoring
• Digital feedwater flow monitoring
• Automated safety interlocks
• Easy operation and diagnostics
• Energy management capabilities

Complete Turnkey System:

• Boiler with burner installed
• Fabtek feedwater pump control panel
• Siemens digital flow meters (steam & feedwater)
• Complete control panels
• All safety devices and interlocks
• Pressure instrumentation
• Control wiring complete
• Recently inspected (July 2024)
• Ready for integration into existing steam system

Safety & Compliance:

• 300 PSI ASME design pressure
• Multiple safety systems and interlocks
• Audible and visual alarms
• Code-compliant installation
• Current inspection certification (July 2024)

SYSTEM COMPONENTS

Main Boiler:

• Sellers 900HP-105E S-Series
• 900 HP capacity
• Immersion-fired horizontal single-pass
• Natural gas burner assembly
• Complete with all trim
• Factory insulated
• All safety controls included
• Recently inspected 2024

Control Systems:

• Sellers touchscreen PLC operator interface
• Siemens process controller
• Large color HMI display
• Real-time monitoring and diagnostics
• Automated control sequences
• Safety interlocks
• Alarm management
• Energy optimization

Feedwater Control Panel:

• Fabtek Model 45201007C4CD3D.CSTM
• Duplex pump control capability
• 460V/3-Phase/60Hz power
• 1.0 HP per pump motor (pumps not included)
• Hand-Off-Auto controls for each pump
• Level alarm and reset functions
• Automatic alternation capability
• Ready for pump connection

Flow Monitoring:

• Siemens digital steam flow meter
• Siemens digital feedwater flow meter
• Real-time flow display
• Accurate measurement and monitoring
• Process optimization capability
• Performance tracking
• Maintenance planning data

Safety & Instrumentation:

• Multiple safety control systems
• Pressure relief valves
• Pressure gauges
• Temperature sensors
• Safety interlocks
• Emergency shutdown capability

SPECIFICATIONS SUMMARY

Boiler:

• Manufacturer: Sellers Manufacturing Company
• Location: Danville, Kentucky USA
• Model: 900HP-105E S-Series
• Serial: 105545A
• Year: 2019
• Capacity: 900 HP
• BTU Input: 37,659,000 BTU/hr (37.7 MMBtu)
• BTU Output: 30,127,000 BTU/hr (30.1 MMBtu)
• Steam Output: 31,050 lb/hr @ 212°F
• Max Pressure: 300 PSI
• Header Pressure: 16 PSI (as configured)
• Type: Immersion-fired horizontal single-pass firetube
• Fuel: Natural Gas
• Emissions: 30 PPM
• Water Capacity: 3,263 gallons
• Water Weight: 23,116 lbs
• Origin: USA

Electrical:

• Primary: (To be confirmed from nameplate)
• Feedwater Control Panel: 460V/3-Phase/60Hz (per Fabtek nameplate)

Feedwater Controls:

• Manufacturer: Fabtek (Boulav Fabrication, Inc.)
• Model: 45201007C4CD3D.CSTM
• Voltage: 460V/3-Phase/60Hz
• Pump Motor Capacity: 1.0 HP each (control panel only, pumps not included)
• Configuration: Duplex pump control capability
• Controls: Hand-Off-Auto per pump
• Certification: UL/CUL approved
• Manufactured: 09-05-19

Control System:

• Main Controller: Sellers PLC with touchscreen HMI
• Process Controller: Siemens
• Flow Meters: Siemens digital (steam & feedwater)
• Display: Large color touchscreen
• Safety Systems: Multi-level interlocks and alarms

Physical:

• Configuration: Horizontal firetube boiler
• Design: Single-pass immersion-fired
• Construction: Carbon steel pressure vessel
• Insulation: Factory insulated jacket
• Mounting: Structural steel base
• Access: Front-mounted burner access door

ADDITIONAL INFORMATION

• Condition: Used - 2019 Manufacture, Recently Inspected July 2024
• Manufacturer: Sellers Manufacturing Company
• Location: Danville, Kentucky USA
• Model: 900HP-105E S-Series
• Serial Number: 105545A
• Year Built: 2019
• Boiler Horsepower: 900 HP
• BTU Input: 37,659,000 BTU/hour (37.7 MMBtu)
• BTU Output: 30,127,000 BTU/hour (30.1 MMBtu)
• Steam Output: 31,050 lb/hr @ 212°F
• Maximum Design Pressure: 300 PSI
• Working Pressure: 16 PSI (header configuration)
• Fuel Type: Natural Gas
• Emissions: 30 PPM
• Design: Immersion-fired horizontal single-pass firetube
• Primary Voltage: (To be confirmed from nameplate)
• Configuration: Boiler with feedwater control panel and digital flow monitoring
• Included Equipment: Boiler, Fabtek feedwater pump control panel, Siemens flow meters, all controls and instrumentation
• Water Capacity: 3,263 gallons
• Water Weight: 23,116 lbs
• Recent Inspection: July 2024 (State of Georgia Certificate of Inspection by XL Insurance America)
• Estimated Boiler Weight: 35,000-40,000 lbs (estimated based on capacity)
• Estimated System Weight: 45,000-50,000 lbs (estimated, complete with controls and accessories)
• Features: Modern PLC controls, touchscreen HMI, digital flow monitoring, duplex feedwater system, low emissions, high efficiency immersion-fired design, recently inspected and certified