2002 Cleaver Brooks CB 350 HP Steam Boiler – 15 PSI with Advanced Honeywell Controls

Overview

This 2002 Cleaver Brooks CB 350 HP Steam Boiler features a comprehensive Honeywell control package with advanced flame monitoring and burner management systems. Operating at 15 PSI steam pressure with 14,288,000 BTU/hr input, this dual fuel steam boiler includes modern digital controls, UV flame detection, and complete electrical distribution. The system features natural gas and No. 2 oil firing capability with automated control systems. Wired for 460/3/60 volt operation with UL certification and emission reduction equipment.

Design and Performance

• Model: CBI200-350-015
• Serial Number: 0L101877
• Year Built: 2002
• Horsepower: 350 HP
• Design Pressure: 15 PSI Steam
• Input Capacity: 14,288,000 BTU/hr
• Fuel Type: Dual Fuel - Natural Gas / No. 2 Oil
• Oil Capacity: 102.1 GPH
• Electrical: 460/3/60 Volt, 41.5 Amp
• Emission Control: Integrated reduction equipment
• Control System: Advanced Honeywell digital package

Advanced Control Package

Honeywell R7999A,B ControlLinks™ Controller

• Fast burner setup via PC, laptop, or S7999B touchscreen
• Fuel, air, FGR profile download capability
• Two independent fuel profiles (gas/oil)
• 7 to 24 point profiles
• Programmable behaviors of all actuators
• Purge and Standby control
• Independent lightoff and minimum modulation positions
• Wide power voltage input range (50/60 Hz)
• Auto/Manual input control
• Manual modulation firing rate input
• Pluggable controller for easy wiring
• Integrated boiler shock protection algorithms
• Operating history and current lockout/alarm status
• Six light-emitting diodes (LED) status display

Honeywell T775U Series 2000 Electronic Controller

• Digital stand-alone temperature controller
• Universal control capability
• Humidity, pressure, and temperature sensing
• Built-in time clock functionality
• Wide temperature range (-40°F to +150°F)
• NEMA 1 enclosure rating
• Sensor inputs for universal applications

Honeywell RM7800/7840 Series Relay Modules

• Microprocessor-based integrated burner controls
• Automatic burner sequencing
• Flame supervision system
• Self-diagnostics and troubleshooting
• Solid state replacement for R4140 controls
• NEMA 1 electrical ratings
• Maximum connected load: 2000 VA
• Environmental ratings: -40°F to +140°F operating

Honeywell Minipeeper® UV Flame Detectors

• C7027A, C7035A, C7044A models available
• Ultraviolet radiation sensing
• Used with R4341/R7323 amplifiers
• Integral collar threaded for mounting
• Suitable for gas, oil, or combination burners
• Field-replaceable UV sensor tube
• NEMA enclosure ratings

Fisher Controls 133L-6 Pressure Regulator

• Serial Number: 6-01
• Pressure Units: PSIG
• Maximum Inlet: 60 PSI
• Maximum Outlet: 8 PSI
• Trim Capacity: Full
• Maximum Emergency Inlet: 125 PSI
• Maximum Emergency Outlet: 15 PSI

Complete Equipment Package

Primary Components

• Cleaver Brooks 350 HP pressure vessel
• Dual fuel burner system (gas/oil)
• Emission reduction equipment (AR292137)
• Complete Honeywell control system
• Digital temperature controllers
• UV flame detection system
• Fisher pressure regulation
• Complete electrical distribution

Motor Specifications

• Blower Motor: 20 HP Baldor Industrial
• Specification: 35L888-88661
• 5/3 HP variable
• 190-220/380-440V
• 1425 RPM
• Frame 56YZ
• 3-phase, 50Hz operation

• Air Compressor Motor: 3 HP

• Oil Pump Motor: 460V/3-phase/60Hz, 1.6 Amp

Electrical Requirements

• Main Power Supply: 460V/3-phase/60Hz
• Full Load Amps: 41.5
• Minimum Circuit Ampacity: 50 Amp
• Maximum Circuit Protection: 166 Amp
• Control Voltage: 120V single phase, 7 Amp
• Wiring Documentation: Complete panel schematic (3-13-13)
• Prepared By: Industrial Controls, New York

Key Specifications

• Boiler Type: CB Packaged Firetube Steam
• Operating Pressure: 15 PSI Steam
• BTU Input: 14,288,000 BTU/hr
• Fuel Options: Natural Gas and No. 2 Oil
• Control Type: Honeywell ControlLinks™ digital
• Flame Detection: UV Minipeeper® system
• Safety Groups: 4A (Gas) and 4A (Oil)
• Emission Equipment: Factory integrated

Ideal Applications

• Industrial Steam Generation
• Manufacturing Facilities
• Process Steam Applications
• Hospital Central Plants
• University Campus Systems
• Food Processing Plants
• Commercial Laundries
• Pharmaceutical Manufacturing
• Any facility requiring 350 HP/15 PSI steam

Benefits

• Advanced Honeywell digital controls
• PC/laptop programmable burner profiles
• Dual fuel automatic switching capability
• UV flame detection for enhanced safety
• Complete operating history logging
• Boiler shock protection algorithms
• UL Listed assembly with emission controls
• 14.3 million BTU/hr heating capacity
• Low pressure operation for safety
• Complete electrical package included
• Professional wiring documentation
• Ready for installation and commissioning

Additional Information

• Condition: Complete with advanced controls
• Documentation: Full wiring diagrams and manuals
• Control Interface: Digital with LED status display
• Safety Systems: Multiple redundant protections
• Emission Compliance: Integrated reduction equipment
• Installation Support: Complete documentation package
• Location: Franklin Lakes, NJ (per documentation)
• Certifications: UL Listed, ASME compliant

Control System Features

Advanced Capabilities

• Remote monitoring potential
• Historical data logging
• Predictive maintenance alerts
• Energy efficiency optimization
• Automated startup/shutdown sequences
• Load following capability
• Fuel switching automation
• Comprehensive fault diagnostics

Safety Features

• UV flame supervision
• High/low pressure limits
• Temperature monitoring
• Purge cycle verification
• Proof of closure switches
• Emergency shutdown capability
• Lockout on safety violations
• Complete alarm history