Cleaver-Brooks 100 HP 300 PSI Steam Boiler System + Feedwater Tank (2015)

Overview

This is a complete Cleaver-Brooks steam generation system manufactured in 2015, featuring the AWG-700-100-300ST packaged firetube boiler (100 HP, 300 PSI, 4.082 MMBTU/HR) paired with the BFS-270 2E feedwater system (270-gallon deaerator tank with dual Grundfos feed pumps). Both units were engineered to work together as evidenced by matching serial numbers T4738-1-1 (boiler) and T4738-2-1 (feedwater system). This turnkey package includes everything needed for reliable industrial steam production: boiler with Fireye BurnerLogix controls, deaerator tank, redundant feed pumps, complete safety systems, and all control panels. Removed from operating facility and available as a matched set.

System Components

AWG-700-100-300ST Packaged Firetube Boiler

Boiler Specifications:

• Model: AWG-700-100-300ST
• Serial Number: T4738-1-1
• Date: 2015
• Drawing Number: T4738-1
• S.O. Number: 58703-215
• Manufacturer: Cleaver-Brooks (Thomasville, Georgia, U.S.A.)
• Control Model Reference: CFPG-42
• Product Number: 118-3662

Performance Specifications:

• Horsepower: 100 HP
• Input: 4,082,000 BTU/HR
• Pressure: 300 PSI
• Fuel Type: Natural Gas (NAT)
• Oil Capability: NA
• Firing Rate: 1,308 - 4,082 MBTU/H
• High Fire Pressure: 3.4 WC - Nozzle, n/a WC - Manifold
• Gas Train Inlet: Serial P1435T

Construction:

• Turquoise painted steel shell
• Firetube design (three-pass)
• Horizontal configuration
• Bolted access doors (front and rear)
• Fire tube construction
• Lifting eyes on top
• Insulated exterior panels

Boiler Control Features:

• Fireye BurnerLogix control system
• Digital control panel with indicator lights
• Lockout message display
• False flame standby indicator
• Fuel valve end switch monitoring
• Multiple interlock systems
• 3-position run interlock controls
• Flame failure protection (PTR, MTR, AUTO)
• Check fuse, wiring, scanner, programmer indicators
• Main power supply: 460V, 3PH, 60Hz, 4 AMP

Electrical Specifications:

• Main Power Supply: 460 Volts, 3 Phase, 60 Hz, 4 Amp
• Max Circuit Ampacity: 5 Amp
• Max Rating of Circuit Protection: 18 Amp
• Short Circuit Current Rating: 10 kA RMS Symmetrical, 460 Volts Max
• Blower Motor: 2 HP, 2.5 Amp
• Air Compressor Motor: NA HP
• Oil Heater: NA kW
• Control Circuit: 120 Volts, 1 Phase, 60 Hz, 7 Amp
• Oil Pump Motor: NA Volts, NA Phase, NA Hz, NA Amp
• Wiring Diagram: T4738-1-1-WD
• Enclosure Type: 1
• Product Number: 118-3662
• Replacement Fuse Amp: 2.5 (main), 8.0 (control)

Burner Specifications:

• C.C.T.: 1/2 Volt
• K.V.A.: 1/2
• Primary Voltage: 460 Cycle
• Secondary Voltage: 120 Phase
• Phase: 1, 3
• F.L.A.: 4.2, 2.5
• Main Fuse Amp: 5.3
• Short Circuit Amps: 5000 (RMS Symmetrical @ 600V Max)
• Min. Wire GA Ampacity Design Furnace Cond.: 5.3, 1.6 in W.C.
• Fuel: Natural Gas
• Oil Grade: n/a
• Gas Type: Natural, Heat Value: 1,000 BTU/FT
• Firing Rate: n/a - n/a US GPH, 1,308 - 4,082 MBTU/H

Gas Train:

• Dongan A06-SJ5 Ignition Transformer
• Catalog Number: NF5096
• Serial Number: P1435T
• Primary Volts: 120
• Hertz: 60
• Volt Amps: 75
• Secondary Volts 6000
• Milli-Amps: 20

Boiler Safety Features:

• Multiple pressure relief valves
• Flame failure detection systems
• Multiple interlock systems
• Emergency shutdown capability
• High/low fire start protection
• Purge circuit monitoring
• Scanner monitoring
• Fuel valve position monitoring
• Temperature and pressure controls

BFS-270 2E Boiler Feedwater System

Feedwater Tank Specifications:

• Model: BFS-270 2E (Boiler Feed System)
• Serial Number: T4738-2-1
• Date Shipped: February 2015
• Capacity: 270 Gallons
• Manufacturer: Cleaver-Brooks of Canada Limited (Stratford, Ontario)
• Type: Horizontal deaerator tank
• Configuration: Turquoise painted steel with insulation
• Mounting: Structural steel support frame

Physical Dimensions:

• Length: 98 inches (8'2")
• Width: 64 inches (5'4")
• Height: 48 inches (4'0")
• Shell Configuration: Horizontal cylindrical tank
• Finish: Turquoise painted steel with insulated exterior
• Estimated Weight: 2,500-3,500 lbs (with pumps and frame)

Electrical Requirements:

• Main Power Supply: 460V, 3-Phase, 60Hz, 18 Amp
• Short Circuit Current Rating: 10 kA RMS Symmetrical, 460V Max
• Largest Motor: 5 HP
• Control Circuit: 120V, 1-Phase, 60Hz, 3.2 Amp
• Wiring Diagram: T4738-2-1
• Made In: Milwaukee, Wisconsin, U.S.A.

Feed Pump Specifications:

• Brand: Grundfos
• Model: CR3-25 K-FGJ-A-E-HOOE
• Quantity: Two (2) pumps installed
• Motor Power: 5.00 HP each
• Speed: 3461 RPM
• Frequency: 60 Hz
• Flow Rate: 15.41 GPM per pump
• Pressure Rating: 363/248 PSI
• Head: 602.4 feet (P2), 790.4 feet (N)
• Voltage: Primary 120V, Secondary 175V
• Amperage: 60 Amps

Low Water Cutoff Controls:

• McDonnell & Miller Model No. 63: Maximum Boiler Pressure 50 PSI, Type 2 switch
• McDonnell & Miller Model No. 64: Low water cut-off, Maximum Boiler Pressure 50 PSI
• Both manufactured in Morton Grove, IL, USA
• UL and CSA Listed

Control Panel Features:

• Cleaver-Brooks branded control panel
• Deaerator High Water indicator light
• Deaerator Low Water indicator light (illuminated)
• Feed Pump-1: OFF/HAND/AUTO selector switch
• Feed Pump-2: OFF/HAND/AUTO selector switch
• Alarm Silence button
• Visual water level indicators
• Complete electrical control integration

Electrical Enclosure:

• Brand: Hoffman (A Pentair Company)
• Catalog Number: A24N24BLP
• Type: Cutout Box, UL Listed
• Enclosure Type: 1
• Issue Number: R-B620
• Made In: Mexico

Feedwater System Components:

• 270-gallon horizontal deaerator tank
• Structural steel support frame and skid base
• Two (2) Grundfos CR3-25 feed pumps (5 HP each)
• McDonnell & Miller low water cutoff No. 63
• McDonnell & Miller low water cutoff No. 64
• Complete Cleaver-Brooks control panel
• Hoffman electrical enclosure (A24N24BLP)
• All integrated piping, valves, and fittings
• Pressure relief valves
• Water level indicators
• Feed pump selector switches
• Alarm system with silence button

System Design and Performance

Why This System Works Together:

• Matching serial number sequence (T4738-1-1 and T4738-2-1) indicates factory coordination
• 270-gallon tank capacity properly sized for 100 HP boiler
• Dual 5 HP Grundfos pumps rated for 300 PSI boiler pressure
• Both units manufactured in 2015 as part of same order (S.O. 58703-215)
• Electrical systems both designed for 460V 3-phase power
• Control circuits both operate on 120V
• Professional Cleaver-Brooks engineering throughout

Complete Steam Generation Process:

1. Makeup water enters 270-gallon deaerator tank
2. Tank removes dissolved oxygen to prevent boiler corrosion
3. Dual Grundfos feed pumps (automatic lead/lag) supply boiler
4. AWG-700 boiler generates steam at up to 300 PSI
5. Fireye BurnerLogix controls maintain efficient combustion
6. Multiple safety systems protect equipment and operators
7. Steam distributed to facility process equipment

System Capacity:

• Steam Production: 3,450 pounds per hour (100 HP)
• Operating Pressure: Up to 300 PSI
• Fuel Input: 4.082 million BTU/HR
• Feedwater Storage: 270 gallons
• Feed Pump Capacity: 15.41 GPM per pump (30.82 GPM total)

Key Specifications

Boiler Specifications:

• Condition: Used - 2015 Build
• Brand: Cleaver-Brooks
• Model: AWG-700-100-300ST
• Control Model: CFPG-42
• Serial Number: T4738-1-1
• Year Built: 2015
• Equipment Type: Packaged Firetube Boiler

Boiler Performance Data:

• Horsepower: 100 HP
• Input: 4,082,000 BTU/HR
• Pressure: 300 PSI
• Fuel: Natural Gas

Boiler Physical Specifications:

• Configuration: Horizontal firetube
• Finish: Turquoise painted steel
• Mounting: Skid-mounted
• Design: Packaged boiler

Boiler Electrical Requirements:

• Main Power: 460V, 3-Phase, 60Hz, 4 Amp
• Control Circuit: 120V, 1-Phase, 60Hz, 7 Amp
• Blower Motor: 2 HP, 2.5 Amp
• Max Circuit Ampacity: 5 Amp
• Short Circuit Rating: 10 kA

Feedwater Tank Specifications:

• Condition: Used - 2015 Build
• Brand: Cleaver-Brooks of Canada Limited
• Model: BFS-270 2E
• Serial Number: T4738-2-1
• Year Built: 2015
• Equipment Type: Boiler Feed System / Deaerator Tank

Feedwater Tank Performance Data:

• Capacity: 270 Gallons
• Feed Pumps: (2) Grundfos CR3-25, 5 HP each
• Pump Flow: 15.41 GPM per pump
• Pump Pressure: 363/248 PSI
• Low Water Cutoffs: (2) McDonnell & Miller

Feedwater Tank Physical Specifications:

• Configuration: Horizontal cylindrical deaerator
• Finish: Turquoise painted steel
• Mounting: Structural steel support frame
• Length: 98 inches (8'2")
• Width: 64 inches (5'4")
• Height: 48 inches (4'0")

Feedwater Tank Electrical Requirements:

• Main Power: 460V, 3-Phase, 60Hz, 18 Amp
• Control Circuit: 120V, 1-Phase, 60Hz, 3.2 Amp
• Largest Motor: 5 HP (feed pumps)
• Short Circuit Rating: 10 kA

Complete System:

• Total System Weight: 18,000-24,000 lbs estimated
• System Power: 460V, 3-Phase, 60Hz
• Combined Load: 22 Amp minimum
• Steam Capacity: 3,450 lbs/hr at 300 PSI

Ideal Applications

• Manufacturing Facilities
• Food Processing Plants
• Commercial Laundries
• Healthcare Facilities
• Textile Operations
• Chemical Processing
• Pharmaceutical Production
• Automotive Plants
• Educational Institutions
• Hospitality Industry
• District Heating Systems
• Process Steam Applications
• Industrial Heating Systems
• Multi-building Campus Steam
• Any facility requiring 100+ HP steam capacity

Benefits

System Benefits:

• Complete matched system from single manufacturer
• Engineered to work together (matching serial numbers)
• Same year manufacture (2015)
• Proven operational history as a system
• Everything needed for steam production
• No compatibility issues or sizing concerns
• Single-source documentation
• Simplified installation with pre-engineered connections
• Reduced commissioning time
• Bundle pricing vs. separate purchase

Boiler Benefits:

• 2015 USA manufacture (Thomasville, Georgia)
• 100 HP capacity (3,450 lbs/hr steam)
• 300 PSI working pressure
• 4.082 MMBTU/HR input
• Natural gas fired
• Fireye BurnerLogix controls
• Packaged design
• Complete control system
• Safety interlocks
• Firetube construction
• Ready for installation
• Proven Cleaver-Brooks quality

Feedwater System Benefits:

• 2015 Canadian manufacture (Cleaver-Brooks Canada)
• 270-gallon capacity
• Deaerator function prevents corrosion
• Dual Grundfos pumps for redundancy
• 5 HP pumps handle 300 PSI pressure
• Redundant low water cutoffs
• Automatic lead/lag pump control
• Manual override capability
• Professional control panel
• Quality components (Grundfos, McDonnell & Miller, Hoffman)
• Complete packaged system
• Ready to connect

Additional Information

Boiler Information:

• Condition: Used - 2015 Manufacture
• Manufacturer: Cleaver-Brooks
• Made In: Thomasville, Georgia, U.S.A.
• Model: AWG-700-100-300ST
• Control Model: CFPG-42
• Serial Number: T4738-1-1
• Drawing Number: T4738-1
• S.O. Number: 58703-215
• Product Number: 118-3662
• Year Built: 2015
• Horsepower: 100 HP
• Input: 4,082,000 BTU/HR
• Pressure: 300 PSI
• Fuel Type: Natural Gas
• Firing Rate: 1,308 - 4,082 MBTU/H
• Main Power: 460V, 3-Phase, 60Hz, 4 Amp
• Control Voltage: 120V, 1-Phase, 60Hz, 7 Amp
• Blower Motor: 2 HP, 2.5 Amp
• Configuration: Horizontal firetube
• Finish: Turquoise painted steel
• Control System: Fireye BurnerLogix
• Wiring Diagram: T4738-1-1-WD
• Made In: USA
• Estimated Weight: 15,000-20,000 lbs

Feedwater Tank Information:

• Condition: Used - 2015 Manufacture
• Manufacturer: Cleaver-Brooks of Canada Limited
• Made In: Stratford, Ontario, Canada
• Model: BFS-270 2E
• Serial Number: T4738-2-1
• Date Shipped: February 2015
• Capacity: 270 Gallons
• Type: Deaerator Tank
• Configuration: Horizontal cylindrical
• Finish: Turquoise painted steel
• Length: 98 inches
• Width: 64 inches
• Height: 48 inches
• Main Power: 460V, 3-Phase, 60Hz, 18 Amp
• Control Voltage: 120V, 1-Phase, 60Hz, 3.2 Amp
• Feed Pumps: (2) Grundfos CR3-25, 5 HP each
• Low Water Cutoffs: (2) McDonnell & Miller
• Electrical Enclosure: Hoffman A24N24BLP
• Wiring Diagram: T4738-2-1
• Estimated Weight: 2,500-3,500 lbs
• Made In: USA (assembled by Cleaver-Brooks Canada)

Combined System:

• Total Estimated Weight: 18,000-24,000 lbs
• Main Power Required: 460V, 3-Phase, 60Hz
• Control Power: 120V, 1-Phase
• Total Connected Load: Boiler 4 Amp + Tank 18 Amp = 22 Amp minimum circuit
• Floor Space Required: Approximately 20' x 15' for both units plus clearances
• Steam Output: 3,450 lbs/hr at 300 PSI
• Fuel Input: 4,082,000 BTU/HR natural gas
• Feedwater Capacity: 270 gallons with dual pump redundancy